Aerospace Controls has experienced engineering departments who specialize in designing products from composites, elastomers and metals to meet the stringent requirements of our customers. Our design teams provide solutions from concept through initial production including qualification and certification support. We use state of the art analysis and design packages to provide the best solutions and service.
Engineering Design and Analysis
- Nastran thermal FEA
- Nastran structureal FEA
- Floworks CFD software
Test Capabilities
- Tensile testing - 10,500 lbs
Manufacturing
Aerospace Controls uses various methods and processes to manufacture our parts with the utmost priority on quality and on-time delivery.
Manufacturing Equipment
- CMM
- X ray machine
- Walk in ovens
- 6' x 15'
- 6’ x 15’
- Autoclaves
- 2 Ft Dia. x 4 Ft
- 4 Ft Dia. x 8 Ft
- Clean room
- Laser part marking
- Automated ply cutter 6' x 12' Eastman
- Composite storage freezers
- 10 x 12 -10 °F
- Four 3'x6‘ -10 °F
- Cold Room
- 25' x 40' 40 °F
Manufacturing Techniques
- Pattern making
- Heated circuit etching
- Complex shaped composite layup methods
- Laminate design and lay-up
- Honeycomb bonded structures
- Innovative insulation operations
- Advanced sheet-metal assembly
- Welding (fusion and resistance)
- Tube forming
- Kapton heaters
- Painting
Tooling
- Aluminum Mold
- Eutectic Salt and Plaster Tooling
- Composite Mold
- Eutectic Salt and Plaster Tooling
- Acrylonitrile butadiene styrene (ABS) Mold
- Plaster Tooling
- Plaster Mold
- Plaster
- Metal break down
Materials
Aerospace Controls works with many different materials depending on the requirements. Below is a list of common materials found in our designs.
Acoustic Materials
- Acousti-Flo ®
- Feltmetal
- Perforated Metal
- Absorptive Foams
Elastomeric Materials
- Silicone
- Fluorosilicone
- Neoprene
- Nitrile
- Viton
- Buna
Silicone
- Neoprene
- EPDM
- Teflon
- Kapton
- Polyimides
- RTV
- Composites
Composite Materials
- Bismaleimide
- Epoxy
- Phenolic
- Polyester
Carrier Materials
- Cotton
- Dacron
- Fiberglass
- Graphite
- Kevlar
- Nomex
- Nylon
Metal
- Inconel 625
- Aluminum
- Stainless Steel
- Dielectrics
Quality
Aerospace Controls puts a high priority on delivering quality parts. We are approved by the majority of major Customers and are always striving to continually improve our products, systems and services.
Repair Stations
- AS-9100 and ISO 9001 Certified
- EASA Approved
- FAA Approved Repair Station
Customer Approvals
- BAE Systems
- Bombardier
- C&D Systems
- Falcon Jet / Dassault
- Gulfstream Aerospace
- Honeywell
- Lockheed-Martin
